1.Principle Introduction
Capable of detecting quality issues during the steel cord production process, such as missing wires,broken wires, zero lay length, short lay length, and loose stranding;Independently developed and launched to the market in 2010,with over 60,000 sets now in use globally, making it the standard in the steel cord industry!
2.Product Selection
| Model | Sensor Aperture | Normal Line Speed | Normal Applied Cords Specification | Normal Applications |
| ZR1008B(P)-TX-M-WJ-240 | 5mm | 10-200m/min | 1*2, 1*3, 2+2, etc. | For semi-steel cord |
| ZR1008B(P)-TX-WJ-15 | 7mm | 10-200m/min | 3+6, 3+8, 1522, etc. | For all-steel cord |
| ZR1008B(P)-NTX-5-D | 5mm | 10-200m/min | 3720HE, 3422HE, etc. | For high-elongation cord |
| ZR1008B(P)-TX-T-W | 7mm | 10-100m/min | 1522W, 3922SW, etc. | For laid cord |
| ZR1008B(P)-TX-6-WJ-240A | 6mm | 10-500m/min | Full range | For rewound steel cord |
3.Case Studies
Construction:0230HT Defect: No lay length |
Construction:0230ST Defect: No lay length |
Construction: 2+7*0.25HT Defect: Broken Wire |
Construction:3720HE Defect: Uneven Lay Length |
Construction:1530HE Defect: Uneven Lay Length |
Construction: 3422HE Defect: Broken Wire |
Construction:Outer Winding Wire Defect: Core wire turnover |
Construction:Outer Winding Wire Defect: Uneven Lay Length |
Construction:Outer Winding Wire Defect: Uneven Lay Length |
4.Product Series
| ZR2508-NET Series（ NEW）
New Generation Intelligent Steel Cord Quality Detector |
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ZR1008-TX Series General Steel Quality Detector |
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| ♦ Centralized management and unified parameter setting can be realized via the data acquisition system.
♦ Two levels of parameters can be set, and defects of different severity can be distinguished through alarms of corresponding levels. ♦ It provides a comprehensive and reliable basis for equipment operating state assessment and fault traceability analysis. |
♦ Capable of detecting gapless breakpoints, together with twisting defects, uneven lay length and small particles generated in stranding.
♦ A special detector has been successfully developed for high-elongation steel cord structures featuring small lay length and high elongation. ♦ A dedicated steel cord detector for internal take-up machines in enclosed environments has been successfully developed. |
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